Tag Archives: motor actuator

China supplier Can Bus Harmonic Drive Motor Humanoid Robot Actuator differential gearbox

Product Description

Can bus harmonic drive motor humanoid robot actuator

 

Product Description

 Industrial Robot Arm Joint use M8571 Series Robot Joint Module intergrated servo motor, encoder, driver and harmonic reducer, then you could just directly use it in robot arm.

Product Features

1. Isolate CANopen communication according to CiA301 V4.2.0 specification
    A. Support SDO, TPDO, RPDO.
    B. Support speed mode, position mode (contour mode, interpolation mode)
    C. Support heartbeat production and consumption
2. 15 bit absolute encoder, 1 lap pulse up to 32768.
3. Multi-stage DD motor structure, large torque output.
4. Harmonic reducer, motor, driver and encoder are integrated.
5. Low noise, low vibration, high speed positioning, high reliability.
6. FOC field oriented vector control, support position / speed closed loop.
7. Can work at zero hysteresis given pulse state, following zero hysteresis.
8. 16-bit electronic gear features.
9. CANopen upper computer is provided, which can monitor motor state and modify parameters.
10. Position mode, support pulse + direction signal, encoder to follow.
11. Speed mode, support PWM duty cycle signal speed regulation
12. It has the function of blocking rotation, over current protection and over voltage protection.
13. Absolute value of low power consumption and multi-turn
    A. All-in-1 servo 485/CAN communication version can add multi-turn function.
    B. When the motor is powered, there is a charging circuit inside to charge the battery. When the motor is powered off, the battery current                consumption is only 0.07mA.
    C. After the motor has no power supply, the motor shaft is driven to rotate to wake up the encoder and continue to memorize the position.
    D. Multi-turn memory range -60000 ~ 60000 laps.
    E. Simple setting of the origin, it can be set as the CZPT at any position.
    F. Multiple zero return methods: communication zero return, automatic zero return on power-on, and zero point signal output.
    G. Error protection: battery power failure alarm.

 

Product Parameters

Parameter of M Series Robot Joint Motor

Model

Parameter

M8571E25B50L

M8571E25B80L

M8571E25B100L

Overall parameter

Motor rated voltage

36VDC±10%

36VDC±10%

36VDC±10%

Motor rated current

7A

7A

7A

Output torque after deceleration

51NM

85NM

100NM

Weight

2.5KG

2.5KG

2.5KG

Speed range after deceleration

0~30RPM

0~18RPM

0~10RPM

Reducer parameter

Reduction ratio

50

80

100

Rated torque

51NM

82NM

87NM

Peak start-stop torque

127NM

178NM

204NM

Allowable maximum value of average load torque

72NM

113NM

140NM

Momentary allowable maximum torque

242NM

332NM

369NM

Backlash

<20 arc seconds

<20 arc seconds

<20 arc seconds

Design life

8500hour

8500hour

8500hour

Motor parameter

Torque

2NM

2NM

2NM

Rated speed

1000RPM

1000RPM

1000RPM

Maximum rotational speed

1500RPM

1500RPM

1500RPM

Power

200W

200W

200W

Resistance

0.53

0.53

0.53

Inductance

0.5mh

0.5mh

0.5mh

Rotary inertia

1.74×10-4 KG/M2

1.74×10-4 KG/M2

1.74×10-4 KG/M2

Feedback signal

Multi-loop absolute encoder (single-loop 15 bit multi-loop 9 bit)

Cooling mode

Natural cooling

Position Control Mode

Maximum input pulse frequency

500KHz

 

Pulse instruction mode

Pulse + direction, A phase +B phase

 

Electronic gear ratio

Set up 1~65535 to 1~ 65535

 

Location sampling frequency

2KHz

Protection function

Clogged rotation alarm, over current alarm

Communication interface

Easycan (CAN communication, rate 1 M)

Environment

Ambient temperature

0~40°

Max. permissible temperature of motor

85°

Humidity

5~95%

M8571 brake model robot joint module connect interface
M8571 brake model robot joint module drawing

Application

With modular design, compact joint module, its weight, size, installation mode, appearance lamp compared with the traditional products have done a considerable optimization, mainly used in cooperative robotand and light robot, can meet the miniaturization, lightweight, modular needs to a large extent.Can also be widely used in industrial robots, service robots, industrial automation equipment, lathe equipment and etc.

Company Profile

 

HangZhou CZPT Mechanical&Electrical Equipment Co., Ltd is a professional manufacturer of Robotic Joint Module. Our factory dedicates to the research of harmonic reducer and robot joint motor since 2571s, more than 10 years’ experience makes our product quality rank in the leading position in China. With an annual output of 10, 000 sets of various products for the market, with high precision and stable Performance, our robotic joint modules are welcomed by customers from India, Thailand, lran, South Korea, Russian Federation, Sweden, Ireland, Poland, USA, Canada, France and so on.

After Sales Service

1. We accept small order of robot joint modules;
2. Sample order of robot joint modules delivery time is in 10 days, mass quantity order lead time is 7-15 days;
3. We can accept payment via paypal, T/T and L/C;
4.Quality assurance of our robot joint modules is 1 year, and we can provide you professional technical support;
5. We provide free software wand training how to use the robot joint modules. Engineers are available for technical support.

FAQ

Q: Are you trading company or manufacturer?
A: We are manufacturer and trading company.

Q: Can I have a sample order?
A: Yes, we welcome sample order to test and check quality.

Q: How long is your delivery time?
A: Due to the complex process, production takes 8-10 working days. For customized goods, please check with us before order.

Q. How do you ship the goods and how long does it take to arrive?
A: Usually by express, like DHL, UPS, FedEx, EMS or TNT; By air and sea are also available.
Express takes 3-15 days to arrive.

Q: What is your terms of payment?
A: We accept Trade Assurance Order, TT, Paypal, West Union and L/C.

Application: Industrial, Household Appliances, CNC Machine
Operating Speed: Low Speed
Excitation Mode: Excited
Samples:
US$ 490/Piece
1 Piece(Min.Order)

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Standard package

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Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gearbox

Types of Gearboxes Used in Wind Turbines

Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.

Coaxial helical gearbox

The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
gearbox

Worm reduction gearbox

As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.

Stainless steel gearbox

Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
gearbox

1 speed gearbox

Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.

China supplier Can Bus Harmonic Drive Motor Humanoid Robot Actuator   differential gearbox	China supplier Can Bus Harmonic Drive Motor Humanoid Robot Actuator   differential gearbox
editor by CX 2023-10-27

China 24V 48V permanent magnetic dc exoskeleton robot finger servo motor actuator with gear driver reduction gearbox drive shaft

Warranty: 3months-1year
Model Number: AK10-9 V2.0
Usage: robot joint, robot arm, robot dog, mit cheetah, Precision Straightener Drive Module, Low Speed High Precision Platform
Type: Brushless Motor
Torque: 48nm
Construction: Permanent Magnet
Commutation: Brushless
Protect Feature: Waterproof
Speed(RPM): 127/226 rpm
Continuous Current(A): 11.8/31.2A
Efficiency: Ie 3
Product name: collaborative robot motor
Weight: 960g
Voltage: 24v/48V
Kv: 60rpm/v
Peak tuoque: 48Nm
Rated torque: 18Nm
Peak Curent: 31.2A
Size: 98*61.7mm
Noise: Low Noise Level
Application: Automatic Product
Packaging Details: Standard package or custom packingWe are the headoffice & manufacturer of T-motor.We also can provide OEM and ODM bussiness according to your detail requirements.We are working with UPS and DHL.We support 30 days return goods.The discount range depends on your order quantity.
Port: ZheJiang /HangZhou/HangZhou

Products show 24V 48V permanent magnetic dc exoskeleton robot finger servo motor actuator with gear driver reduction. Advantages of Our AK Series Motor1, Stable and efficient easy to maintain.2, Strong Powerful Highly integrated Cross roller bearing Temperature and position sensor Low-consumption copper coil.3, Instant burst, strong power, suitable for a variety of heavy-duty machinery and equipment such as footed robot mit cheetah, FEATHER Cheap Factory Direct Sales Inject Machine Mold Service Custom Injection Molding Plastic Parts more stable, larger torque, and easy to achieve powerful instant burst.4, Thousands of motor streamline calculations ensure the stability and reliability of the motor in any state of motion.5, Highly integrated Encoder and driver 2 in one, minus the cumbersome connection line, plug-and-play plug and play, 6,Quick-release structure design to make maintenance easier, closed design to prevent debris from entering the motor.Just plug in the outlet plug and use it.7,Ultra-thin body design extremely optimized planetary reducer multi-functional small body weight only. Our Company Packing & large CZPT small tooling mold Custom Precision Plastic injection molding parts plastic shell CZPT Delivery FAQ Q1: Are you factory supplier?A: Yes,we are factory with more than 25 years experience. We can do both OEM and ODM. We have our own R&D team. Q2: What is your MOQ?A: MOQ is 1 pcs. Q3: Can I get a free sample?A: Generally we don’t provide free sample, but we can return sample cost when you place format orders.Q4: How long is the delivery time?A: In general, the delivery time is 3 to 7 working days. Q5: What is your guarantee term?A: The warranty period for our products is 1 year along with technical support and free return. Q6: How about your after-sale service?A: We provide technical support via online communication.Moreover, if you need, we can also send our technical staff for onsite installation or debugging. Welcome to visit our factory to learn and check the robot motor. Q7: What are the payment methods?A: We accept Alibaba trade assurance , Paypal , Bank transfer , Credit card.
Pls feel free to send inquiry for more details, Professional custom plastic parts manufacturer, plastic injection molding service we are on-line 24 hours for you!!!

The Parts of a Gearbox

There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
gearbox

Components

Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
gearbox

Functions

A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
gearbox

Maintenance

Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.

China 24V 48V permanent magnetic dc exoskeleton robot finger servo motor actuator with gear driver reduction     gearbox drive shaft	China 24V 48V permanent magnetic dc exoskeleton robot finger servo motor actuator with gear driver reduction     gearbox drive shaft
editor by czh2023-02-14