Tag Archives: motor motor

China supplier Can Bus Harmonic Drive Motor Humanoid Robot Actuator differential gearbox

Product Description

Can bus harmonic drive motor humanoid robot actuator

 

Product Description

 Industrial Robot Arm Joint use M8571 Series Robot Joint Module intergrated servo motor, encoder, driver and harmonic reducer, then you could just directly use it in robot arm.

Product Features

1. Isolate CANopen communication according to CiA301 V4.2.0 specification
    A. Support SDO, TPDO, RPDO.
    B. Support speed mode, position mode (contour mode, interpolation mode)
    C. Support heartbeat production and consumption
2. 15 bit absolute encoder, 1 lap pulse up to 32768.
3. Multi-stage DD motor structure, large torque output.
4. Harmonic reducer, motor, driver and encoder are integrated.
5. Low noise, low vibration, high speed positioning, high reliability.
6. FOC field oriented vector control, support position / speed closed loop.
7. Can work at zero hysteresis given pulse state, following zero hysteresis.
8. 16-bit electronic gear features.
9. CANopen upper computer is provided, which can monitor motor state and modify parameters.
10. Position mode, support pulse + direction signal, encoder to follow.
11. Speed mode, support PWM duty cycle signal speed regulation
12. It has the function of blocking rotation, over current protection and over voltage protection.
13. Absolute value of low power consumption and multi-turn
    A. All-in-1 servo 485/CAN communication version can add multi-turn function.
    B. When the motor is powered, there is a charging circuit inside to charge the battery. When the motor is powered off, the battery current                consumption is only 0.07mA.
    C. After the motor has no power supply, the motor shaft is driven to rotate to wake up the encoder and continue to memorize the position.
    D. Multi-turn memory range -60000 ~ 60000 laps.
    E. Simple setting of the origin, it can be set as the CZPT at any position.
    F. Multiple zero return methods: communication zero return, automatic zero return on power-on, and zero point signal output.
    G. Error protection: battery power failure alarm.

 

Product Parameters

Parameter of M Series Robot Joint Motor

Model

Parameter

M8571E25B50L

M8571E25B80L

M8571E25B100L

Overall parameter

Motor rated voltage

36VDC±10%

36VDC±10%

36VDC±10%

Motor rated current

7A

7A

7A

Output torque after deceleration

51NM

85NM

100NM

Weight

2.5KG

2.5KG

2.5KG

Speed range after deceleration

0~30RPM

0~18RPM

0~10RPM

Reducer parameter

Reduction ratio

50

80

100

Rated torque

51NM

82NM

87NM

Peak start-stop torque

127NM

178NM

204NM

Allowable maximum value of average load torque

72NM

113NM

140NM

Momentary allowable maximum torque

242NM

332NM

369NM

Backlash

<20 arc seconds

<20 arc seconds

<20 arc seconds

Design life

8500hour

8500hour

8500hour

Motor parameter

Torque

2NM

2NM

2NM

Rated speed

1000RPM

1000RPM

1000RPM

Maximum rotational speed

1500RPM

1500RPM

1500RPM

Power

200W

200W

200W

Resistance

0.53

0.53

0.53

Inductance

0.5mh

0.5mh

0.5mh

Rotary inertia

1.74×10-4 KG/M2

1.74×10-4 KG/M2

1.74×10-4 KG/M2

Feedback signal

Multi-loop absolute encoder (single-loop 15 bit multi-loop 9 bit)

Cooling mode

Natural cooling

Position Control Mode

Maximum input pulse frequency

500KHz

 

Pulse instruction mode

Pulse + direction, A phase +B phase

 

Electronic gear ratio

Set up 1~65535 to 1~ 65535

 

Location sampling frequency

2KHz

Protection function

Clogged rotation alarm, over current alarm

Communication interface

Easycan (CAN communication, rate 1 M)

Environment

Ambient temperature

0~40°

Max. permissible temperature of motor

85°

Humidity

5~95%

M8571 brake model robot joint module connect interface
M8571 brake model robot joint module drawing

Application

With modular design, compact joint module, its weight, size, installation mode, appearance lamp compared with the traditional products have done a considerable optimization, mainly used in cooperative robotand and light robot, can meet the miniaturization, lightweight, modular needs to a large extent.Can also be widely used in industrial robots, service robots, industrial automation equipment, lathe equipment and etc.

Company Profile

 

HangZhou CZPT Mechanical&Electrical Equipment Co., Ltd is a professional manufacturer of Robotic Joint Module. Our factory dedicates to the research of harmonic reducer and robot joint motor since 2571s, more than 10 years’ experience makes our product quality rank in the leading position in China. With an annual output of 10, 000 sets of various products for the market, with high precision and stable Performance, our robotic joint modules are welcomed by customers from India, Thailand, lran, South Korea, Russian Federation, Sweden, Ireland, Poland, USA, Canada, France and so on.

After Sales Service

1. We accept small order of robot joint modules;
2. Sample order of robot joint modules delivery time is in 10 days, mass quantity order lead time is 7-15 days;
3. We can accept payment via paypal, T/T and L/C;
4.Quality assurance of our robot joint modules is 1 year, and we can provide you professional technical support;
5. We provide free software wand training how to use the robot joint modules. Engineers are available for technical support.

FAQ

Q: Are you trading company or manufacturer?
A: We are manufacturer and trading company.

Q: Can I have a sample order?
A: Yes, we welcome sample order to test and check quality.

Q: How long is your delivery time?
A: Due to the complex process, production takes 8-10 working days. For customized goods, please check with us before order.

Q. How do you ship the goods and how long does it take to arrive?
A: Usually by express, like DHL, UPS, FedEx, EMS or TNT; By air and sea are also available.
Express takes 3-15 days to arrive.

Q: What is your terms of payment?
A: We accept Trade Assurance Order, TT, Paypal, West Union and L/C.

Application: Industrial, Household Appliances, CNC Machine
Operating Speed: Low Speed
Excitation Mode: Excited
Samples:
US$ 490/Piece
1 Piece(Min.Order)

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Order Sample

Standard package

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gearbox

Types of Gearboxes Used in Wind Turbines

Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.

Coaxial helical gearbox

The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
gearbox

Worm reduction gearbox

As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.

Stainless steel gearbox

Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
gearbox

1 speed gearbox

Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.

China supplier Can Bus Harmonic Drive Motor Humanoid Robot Actuator   differential gearbox	China supplier Can Bus Harmonic Drive Motor Humanoid Robot Actuator   differential gearbox
editor by CX 2023-10-27

China best Accurate Position Control One or Two Stage Gear Box Servo Motor 48nm 7.5kw 8000rpm 17A Spindle Motor with Best Sales

Product Description

Accurate Position Control 1 or 2 stage gear box servo motor 48Nm 7.5KW 8000RPM 17A spindle motor

SZGH AC spindle motor can be support 0.75kw -220kw , 0 RPM -24000rpm ; 

High performance Control function comprehensive: stable speed control, accurate position control,excellent torque control. Safe & Reliable Products comply with international standards, through the CE certification. Set up multiple protection circuit, the comprehensive protection of safety equipment.Widely used in cnc machine,machine tools,robot,petroleum,textile,printing,metallurgy,artillery,radar and other automatic control equipment. 

Packing list : 
1: SZGH10-3-48-7.5/11-4-1500  7.5kw spindle motor(B5) – 1 pcs 
2: SZGH-S4T7P5  7.5kw spindle driver – 1pcs 
3: R
esistor                                      – 1 pcs 
4) SZGH1CX-5M   control cables      -1 pcs
5)SZGH1EX-5M      encoder cables          – 1pcs 
6)SZGH1FX-5M         Feedback cable       – 1pcs 
7) Driver manual                                            -1 PCS 
Note :  pls contact us when you need :
1) B3( footing mounting ) 
2) long cables 
3) 220V 

Product Description

 

Rated power 

7.5kw 

Rated toque 

48NM 

Rated speed 

1500RPM 

Max speed 

8000PRM 

Rated Power

1571PPR

Rated Power

50HZ-60HZ

1)Support Speed Mode  Speed Mode: Analog Input(0~10V/±10V)/Pulse+Direction/CW+CCW/mBUS
  2) Support Position Mode Position Mode: Analog Input(0~10V/±10V)/Pulse+Direction/CW+CCW/mBUS
 3)Support 2nd Encoder Input(X6A)   Type of encoder: Photoelectric / Sincos /BISS modbus encoder
4) Orientation Function Digital Input/Output: NPN/PNP type
 

 

Product Parameters

Motor Features 

 

CW&CCW: Speed Error +/- 1RPM , Acceleration/Deceleration time of 3000RPM : 1second
Independent Quasi Stop: Positioning with High Precision(0.03.)
Rigid Tapping: Max speed of tapping is 3000RPM ,Min of dental work is M3 ;
Function of C-Axis: InHangZhou Accuracy: +/-1 Pulse ; Turning/Milling: 0.01rpm ;
Cutting in Low Speed: Overload(3 times holding torque),ensure stablity of cutting,applied in casting process;
High-Speed Precision Machining: Constant power output over 4000RPM,stable ratoting speed,ensure finish;
Strong Applicability: Match for CNC System , PLC etc.
Powerful Development : Custome Manufacturing .
 

 

Driver Features 

High-Performance
Safe & Reliable
Remote Communication Function(Optional)

 

Powerful Expansion Capability(Optional)

SZGH-S4T7P5 , AC Spindle Servo Driver ,Rated Input Voltage:3 Phase 380VAC, Rated Output Current:17A , Rated Output Capacity: 11KVA , match for 7.5kW ac spindle servo motor(SZGH10-3-48-7.5/11-4-1500).

 

Certifications

Packaging & Shipping

 

1.Industrial packing: plastic bag +foam boxes+ carton +wooden pallets

2.Commercial packing: plastic bag+ foam boxes + carton

3.As the clients requirement

Delivery Detail: Normally ready goods and stock within 2- 5days

 

Company Profile

HangZhou CZPT Automation CO.,LTD (Formerly known as ‘HangZhou CZPT Automation  Co.,Limited(Built in 19 November 2571)’) is 1 of the leading CNC & automatic company in China, specialized in designing projects, marketing, and oversea trading, having extensive experience in CNC package solution, Our focus has been on providing the high quality of Industrial robot arm   Lathe CNC system, Milling CNC system, Engraving CNC system, Grinding & router CNC system, Motor & driver, Spindle servo motor & driver, Gear reducer. 

SZGH’ products have been in working with a wide variety of CNC machinery and automatic processing equipment with high performance and good precision, stably. We have now established a reliable structure , our experienced engineers and technicians are able to provide professional consultancy and offer you most suitable CNC application solution.

Our strict quality control measures guarantee excellent reliability and high standard of quality. Utilizing advanced CNC machinery to test every product, 100 percent inspection is made before packaging and shipment. Moreover, We also offer flexible lead times to support your business.

We have a large number of customers across Asia, America, the Middle East, Europe, South America, and Africa. Specially we already built own business corporate group in Middle East market.

Our Advantages

 

After Sales Service

Good Feedback form our CZPT clients !!

SZGH always provide the best quatily and best supports with our clients !!

You deserve to have !!

 

 

FAQ

1.How about after-sales service?

We have a professional technology team that support best ,fast and professional technological support for our customer.

2.Do you support customized manufacturing?
Yes,we can customized manufacturing according to customer’s requirement. We support to OEM your own company display interface and logo.

3.How long is your delivery time?
Generally it is 3-5 days if the goods are in stock. or it is 5-10 days if the goods are not in stock, it is according to quantity.
10-20 days if customized manufacturing.

4. Do you provide samples ? is it free or extra ?
Yes, we could offer the sample with sample price.

5.What is your terms of payment ?
Payment2000USD, 70% T/T in advance, balance before shipment.
 

Application: Universal
Speed: Variable Speed
Number of Stator: Single-Phase
Function: Driving, Control
Casing Protection: Closed Type
Number of Poles: 4
Customization:
Available

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Customized Request

gearbox

Types of Gearboxes

There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.

planetary gearbox

The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?

helical gearbox

The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
gearbox

helical gear reducer

A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
gearbox

Continuously variable transmission

A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.

China best Accurate Position Control One or Two Stage Gear Box Servo Motor 48nm 7.5kw 8000rpm 17A Spindle Motor   with Best Sales China best Accurate Position Control One or Two Stage Gear Box Servo Motor 48nm 7.5kw 8000rpm 17A Spindle Motor   with Best Sales
editor by CX 2023-10-22

China Best Sales Hollow Shaft Direct Drive Electric Motor Robot Joint Servo Motor 70mm Size Hollow Robotic Joint Motor planetary gearbox

Product Description

Hollow shaft direct drive electric motor robot joint servo motor 70mm size hollow robotic joint motor

 

Product Description

This eRob series robot joint module is a standardized joint module product based on our own servo drives and absolute encoders ,based on  years of experience in serving customers , making robot development easier , faster ,safer . 

This eRob series robot joint modules include eRob70,eRob80, eRob90,eRob110, eRob142, eRob170 etc, with exquisite design and compact structure.The compact size include servo drivers , motor side absolute value encoder , output side absolute value encoder , and frameless torque motor , brake , precision harmonic reducers and other main components , which save customers hundreds of mechanical and electronic compenents selection ,design , producement ,assembly labor and time costs . 

Product Features

1.Save the manpower and time cost of selecting, designing, purchasing and assembling hundreds of mechanical and electronic devices.

This series robot joint module includes Eight core components as below, motor end absolute value encoder, multi-turn absolute encoder at output, Frameless Torque Motor, precise harmonic reducer,Torque sensor, friction brake retainer and DC drive temperature sensor.

TINSMITH robot joint module Built-in servo driver. Communication protocols
With EtherCAT, CANopen, Modbus communication protocols.
Position,Speed, Current loop PID adjustable online.
Built-in ± 10V analog input.
Pulse and direction, I/O, RS485,
External encoder and STO interface,
All in the space of DxL=70x67mm

Built-in dual absolute encoder. Dual loop position control 
19/20-bit absolute multiturn encoder for output shaft.
Repeatability up to ±7 arc seconds.
Absolute accuracy up to ±15 arc seconds.
Always have real absolute position,
and multi-turn counter when power-off.

Friction brake inside robotic joint module
Brake smooth and stable.
No gap; No backlash.
No need to move when power-on.
No wear and tear.
Can be used as Emergency Stop.

Product Name Rule

Product Parameters

Model  eRob70F eRob70H eRob70T
Reduction ratio of reducer 50/100 50/80/100 50/80/100
Start-stop CZPT torque 12/19N.m 23/30/36N.m 23/30/36N.m
Rated torque 3.7/5.4N.m 7/10/10N.m 7/10/10N.m
Momentary allowable maximum torque 23/35N.m 46/61/70N.m 46/61/70N.m
Peak speed of output 60/30rpm 60/37.5/30rpm 60/37.5/30rpm
Motor power 75W 100W 100W
Supply voltage 48V(±10%) 48V(±10%) 48V(±10%)
Rated current 1.9A 2.55A 2.55A
Peak current 5.9A 7.8A 7.8A
Hole diameter 18MM 18MM 18MM
IP class IP54 IP54 IP54

 

Packaging & Shipping

Packaging list

1. eRob joint module*1
2.48V power connector (2Pin)*2
3.CANopen connector and wiring (3 Pin)*2
4.EtherCAT connector and wiring (4Pin)*2
5.I/O connector and wiring (12Pin)-Optional

Shping list
Shipping list of this series robot joint modules include 1pcs joint module, 2pcs 48V power connector(2pin), 2pcs CANopen connector &wiring, 2pcs EtherCAT connector&wiring(4 pin) and 1pcs I/O connector &wiring(12pin).
Usally,ship by express , delivery time 5-7working days . 

Application

This kind of robot joint modules could be used for Motion Control Scheme for Exoskeleton Robot, Medical Devices Gastrointestinal Endoscopic, Medical rehabilitation robot, Bigdog, Industrial robot arm, welding robot etc.

After Sales Service

1. We accept small order of robot joint modules;
2. Sample order of robot joint modules delivery time is in 10 days, mass quantity order lead time is 7-15 days;
3. We can accept payment via paypal, T/T and L/C;
4.Quality assurance of our robot joint modules is 1 year, and we can provide you professional technical support;
5. We provide free software wand training how to use the robot joint modules. Engineers are available for technical support.
 

FAQ

Q: Are you trading company or manufacturer?
A: We are manufacturer and seller.

Q: Can I have a sample order?
A: Yes, we welcome sample order to test and check quality.

Q: How long is your delivery time?
A: Due to the complex process, production takes 8-10 working days. For customized goods, please check with us before order.

Q. How do you ship the goods and how long does it take to arrive?
A: Usually by express, like DHL, UPS, FedEx, EMS or TNT; By air and sea are also available.
Express takes 3-15 days to arrive.

Q: What is your terms of payment?
A: We accept Trade Assurance Order, TT, Paypal, West Union and L/C.

 

Application: Industrial
Operating Speed: Low Speed
Excitation Mode: Excited
Samples:
US$ 1050/Piece
1 Piece(Min.Order)

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Order Sample

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
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Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gearbox

What Is a Gearbox?

There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.

Function of a gearbox

A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
gearbox

Bzvacklash

The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.

Design

The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
gearbox

Manufacturers

There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.

China Best Sales Hollow Shaft Direct Drive Electric Motor Robot Joint Servo Motor 70mm Size Hollow Robotic Joint Motor   planetary gearbox	China Best Sales Hollow Shaft Direct Drive Electric Motor Robot Joint Servo Motor 70mm Size Hollow Robotic Joint Motor   planetary gearbox
editor by CX 2023-10-20

China Hot selling Frameless Inner Running Motor for Robot Arm planetary gearbox

Product Description

Product Description

Motor Size Drawing:

Robot Joint Frameless DC Motor Specification:

 Maximum Rated Torque  2.85 Nm
 Continuous Stall Torque  0.442 Nm
 Max Speed  7300rpm @ 0.663Nm
 Speed  2000rpm @ 0.436 Nm
 Phase  Y connected
 Voltage  DC 48v
 Hall and thermistor added

For More Details Of Product Specifications,
Please Click here contact us for updated size drawing if you have other different parameter needed. Thanks

More Motor To Choose

BLDC Motor with Gearbox Range

Company Profile

DMKE motor was founded in China, HangZhou city,Xihu (West Lake) Dis. district, in 2009. After 12 years’ creativity and development, we became 1 of the leading high-tech companies in China in dc motor industry.

We specialize in high precision micro dc gear motors, brushless motors, brushless controllers, dc servo motors, dc servo controllers etc. And we produce brushless dc motor and controller with wide power range from 5 watt to 20 kilowatt; also dc servo motor power range from 50 watt to 10 kilowatt. They are widely used in automatic guided vehicle , robots, lifting equipment,cleaning machine, medical equipment, packing machinery, and many other industrial automatic equipments.

With a plant area of 4000 square meters, we have built our own supply chain with high quality control standard and passed ISO9001 certificate of quality system.

With more than 10 engineers for brushless dc motor and controllers’ research and development, we own strong independent design and development capability. Custom-made motors and controllers are widely accepted by us. At the same time, we have engineers who can speak fluent English. That makes we can supply intime after-sales support and guidance smoothly for our customers.

Our motors are exported worldwide, and over 80% motors are exported to Europe, the United States, Saudi Arabia, Australia, Korea etc. We are looking CZPT to establishing long-term business relationship together with you for mutual business success.

FAQ

Q1: What kind motors you can provide?
A1: For now, we mainly provide permanent magnet brushless dc motor, dc gear motor, micro dc motor, planetary gear motor, dc servo motor, brush dc motors, with diameter range from 16 to 220mm,and power range from 5W to 20KW.

Q2: Is there a MOQ for your motors?
A2: No. we can accept 1 pcs for sample making for your testing,and the price for sample making will have 10% to 30% difference than bulk price based on different style.

Q3: Could you send me a price list?
A3: For all of our motors, they are customized based on different requirements like power, voltage, gear ratio, rated torque and shaft diameter etc. The price also varies according to different order qty. So it’s difficult for us to provide a price list.
If you can share your detailed specification and order qty, we’ll see what offer we can provide.

Q4: Are you motors reversible?
A4: Yes, nearly all dc and ac motor are reversible. We have technical people who can teach how to get the function by different wire connection.

Q5: Is it possible for you to develop new motors if we provide the tooling cost?
A5: Yes. Please kindly share the detailed requirements like performance, size, annual quantity, target price etc. Then we’ll make our evaluation to see if we can arrange or not.

Q6:How about your delivery time?
A6: For micro brush dc gear motor, the sample delivery time is 2-5 days, bulk delivery time is about 15-20 days, depends on the order qty.
For brushless dc motor, the sample deliver time is about 10-15 days; bulk time is 15-20 days.
Pleasecontact us for final reference.

Q7:What’s your warranty terms?
A6: One year

Application: Universal, Industrial, Power Tools, Robot
Operating Speed: Adjust Speed
Excitation Mode: Compound
Function: Control, Driving
Casing Protection: Open Type
Number of Poles: 4
Samples:
US$ 150/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

gearbox

Choosing a Gearbox For Your Application

The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.

Dimensions

Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.

Construction

The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
gearbox

Working

A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.

Advantages

Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
gearbox

Application

While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.

China Hot selling Frameless Inner Running Motor for Robot Arm   planetary gearbox	China Hot selling Frameless Inner Running Motor for Robot Arm   planetary gearbox
editor by CX 2023-10-19

China Good quality 72mm OEM BLDC Mini Explosion-Proof High Torque Hollow Shaft Motor 120W BLDC 24V Robot Lawn Mower Brushless DC Gear Motor cvt gearbox

Product Description

BGBL72 DC Brushless Motor 
Environmental Conditions -20ºC~50ºC
Insulation Clase B
Protection class IP44
Noise ≤65dB
Number of Poles/ phases 8/3
Lifespan >5000h

Electrical Specifications
Model RATED LOAD NO LOAD   STALL
Voltage   Power Speed Torque  Current    Speed    Current    Torque   Current 
V W rpm N.m A rpm A   N.m   A  
BG72BL24120 24 120 3000 0.382 6.6 4000 1   1.146   19.8
BG72BL24150 24 150 3000 0.478 8.5 4000 1.1 1.434 25.5
We can also customize products according to customer requirements.

 Planetary Gear Motor Technical Data-BG
Ratio 3.65 5.36  6.55  8.63 13.53  18.92 24.65 28.05 33.92 44.69 58.22 67.08 81.11
Output shaft speed(rpm) 822 560 458 348 222 159 122 107 88 67 52 45 37
Allowable torque(N.m) 1.25 1.84 2.25 2.97 4.19 5.85 7.63 8.68 10.5 13.83 18.01 18.71 22.62
Reduction stage 1 1 1 1 2 2 2 2 2 2 2 3 3

 

Established in 1994, HangZhou BG Motor Factory is a professional manufacturer of brushless DC motors, brushed DC motors, planetary gear motors, worm gear motors, Universal motors and AC motors. We have a plant area of 6000 square meters, multiple patent certificates, and we have the independent design and development capabilities and strong technical force, with an annual output of more than 1 million units. Since the beginning of its establishment, BG motor has focused on the overall solution of motors. We manufacture and design motors, provide professional customized services, respond quickly to customer needs, and actively help customers to solve problems. Our motor products are exported to 20 countries, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
Our founder, Mr. Sun, has more than 40 years of experience in motor technology, and our other engineers also have more than 15 years of experience, and 60% of our staff have more than 10 years of experience, and we can assure you that the quality of our motors is top notch.
The products cover AGV, underwater robots, robots, sewing machine industry, automobiles, medical equipment, automatic doors, lifting equipment, industrial equipment and have a wide range of applications.
We strive for CZPT in the quality of each product, and we are only a small and sophisticated manufacturer.
Our vision: Drive the world CZPT and make life better!

Q:1.What kind of motors can you provide?

A:At present, we mainly produce brushless DC motors, brush DC motors, AC motors, Universal Motors; the power of the motor is less than 5000W, and the diameter of the motor is not more than 200mm;

Q:2.Can you send me a price list?

A:For all of our motors, they are customized based on different requirements like lifetime, noise,voltage,and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.

Q:3.Can l get some samples?

A:It depends. If only a few samples for personal use or replacement, I am afraid it’ll be difficult for us to provide because all of our motors are custom made and no stock available if there are no further needs. If just sample testing before the official order and our MOQ,price and other terms are acceptable,we’d love to provide samples.

Q4:Can you provide OEM or ODM service?

A:Yes,OEM and ODM are both available, we have the professional R&D dept which can provide professional solutions for you.

Q5:Can l visit your factory before we place an order?

A:welcome to visit our factory,wear every pleased if we have the chance to know each other more.

Q:6.What’s the lead time for a regular order?

A:For orders, the standard lead time is 15-20 days and this time can be shorter or longer based on the different model,period and quantity.

Application: Universal, Industrial, Household Appliances, Car, Power Tools, Robot Arm
Operating Speed: Low Speed
Excitation Mode: DC
Function: Driving
Casing Protection: Closed Type
Number of Poles: Can Be Choosen
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

gearbox

The Parts of a Gearbox

There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!

Components

Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
gearbox

Functions

A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
gearbox

Maintenance

Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.

China Good quality 72mm OEM BLDC Mini Explosion-Proof High Torque Hollow Shaft Motor 120W BLDC 24V Robot Lawn Mower Brushless DC Gear Motor   cvt gearbox	China Good quality 72mm OEM BLDC Mini Explosion-Proof High Torque Hollow Shaft Motor 120W BLDC 24V Robot Lawn Mower Brushless DC Gear Motor   cvt gearbox
editor by CX 2023-05-29

China factory Roboct Industrial Manipulator Robot Arm Reducer with Encoder, Motor with high quality

Product Description

1, Product features
Main features of joint module:
1. Compact structure: compact stator and rotor structure, built-in encoder and driver;
2. Fast response: small moment of inertia, fast dynamic response;
3. Precise control: low torque ripple, easy to speed control and precise positioning;
4. Small and precise: the outer diameter is only 115mm, the large and medium-sized empty wire holes, ultra light weight, effectively ensuring the reasonable self weight ratio of the robot;
5. Ready to use: it can be directly connected with the joint module and the driving mechanical arm.

2,Application scenario
The joint module can provide multiple degrees of freedom for various machines. For example, bionic robot, cooperative robot, welding robot, exoskeleton robot and other fields meet the needs of different industries, such as industry, scientific research, commerce, medical treatment, etc., with wide application, stable quality and large shipment.

3,  Parameter table

Serial number Model JA090B
1 External diameter     mm 90
2 Length  mm 35.3
3 Weight  g 852
4 Peak torque  Nm 37.8
5 Motor power  W 180
6 Rated current  A 5.27
7 Power supply voltage    VDC 36
8 Rated speed     rpm 180
9 Polar logarithm 14
10 Resolving power 4096
11 Braker form Software braking
12 interface design Integrate

The above parameters are for reference only. Our product technology is constantly updated and upgraded. At the same time, we also accept the customization and development of customers.

4,Product details

5,Factory and qualification
7, After sales service
1. Our company can provide installation, debugging and technical training for all our products.
2. After the installation and commissioning, the warranty period is 1 year (except for vulnerable parts and artificial damage), with a lifetime warranty.
3. Irregular on-site maintenance, on-site operation and technical training.
 
5. Service content: in case of equipment failure, first communicate by phone. If the problem cannot be solved, our company will rush to the site as soon as possible to solve the problem. After sales service includes not only equipment maintenance, but also technical support. Our technicians can carry out on-site technical training and provide a complete set of solutions. Professional and technical personnel shall follow up the use of user’s equipment at any time.
 

After-sales Service: 12 Month
Warranty: 12 Months
Muscle Size: 10~31kg
Certification: ISO
Control Mode: Continuous Path Control
Drive Mode: Electric
Customization:
Available

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Customized Request

gearbox

Types of Gearboxes Used in Wind Turbines

Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.

Coaxial helical gearbox

The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
gearbox

Worm reduction gearbox

As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.

Stainless steel gearbox

Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
gearbox

1 speed gearbox

Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.

China factory Roboct Industrial Manipulator Robot Arm Reducer with Encoder, Motor   with high quality China factory Roboct Industrial Manipulator Robot Arm Reducer with Encoder, Motor   with high quality
editor by CX 2023-05-08

China best CZPT CZPT Ak80-80 High Torque Newest Robot BLDC Motor with Driver and Encoder gearbox assembly

Product Description

This robot motor is popular in new robotic field and AI. With the best flexibility and smooth feature, the arrurate movement can be achieved when it is used many application like robot. It’s the best potential products in the future.

 

Application: Universal, Multirotor, Drone
Operating Speed: Adjust Speed
Excitation Mode: Excited
Function: Driving
Casing Protection: Protection Type
Number of Poles: 42
Customization:
Available

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gearbox

The Different Types of Gearboxes

There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.

Planetary gearbox

Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
gearbox

Worm reduction gearbox

The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.

Shaft-mounted gearbox

Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
gearbox

1 speed gearbox

CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.

China best CZPT CZPT Ak80-80 High Torque Newest Robot BLDC Motor with Driver and Encoder   gearbox assembly	China best CZPT CZPT Ak80-80 High Torque Newest Robot BLDC Motor with Driver and Encoder   gearbox assembly
editor by CX 2023-04-25

China high quality High Efficiency Ethercat High Torque Harmonic Drive Robot Arm Joint Servo Motor gearbox engine

Product Description

 

                           High Efficiency EtherCAT high torque harmonic drive robot arm joint Servo Motor

 

Product Description

This eRob series robot joint module is a standardized joint module product based on our own servo drives and absolute encoders ,based on  years of experience in serving customers , making robot development easier , faster ,safer . 

This eRob series robot joint modules include eRob70,eRob80, eRob90,eRob110, eRob142, eRob170 etc, with exquisite design and compact structure.The compact size include servo drivers , motor side absolute value encoder , output side absolute value encoder , and frameless torque motor , brake , precision harmonic reducers and other main components , which save customers hundreds of mechanical and electronic compenents selection ,design , producement ,assembly labor and time costs . 

Product Features

1.Save the manpower and time cost of selecting, designing, purchasing and assembling hundreds of mechanical and electronic devices.

This series robot joint module includes Eight core components as below, motor end absolute value encoder, multi-turn absolute encoder at output, Frameless Torque Motor, precise harmonic reducer,Torque sensor, friction brake retainer and DC drive temperature sensor.

Various specifications and sizes for robot joint modules

Built-in servo driver. Communication protocols
With EtherCAT, CANopen, Modbus communication protocols.
Position,Speed, Current loop PID adjustable online.
Built-in ± 10V analog input.
Pulse and direction, I/O, RS485,
External encoder and STO interface,
All in the space of DxL=70x67mm

Built-in dual absolute encoder. Dual loop position control 
19/20-bit absolute multiturn encoder for output shaft.
Repeatability up to ±7 arc seconds.
Absolute accuracy up to ±15 arc seconds.
Always have real absolute position,
and multi-turn counter when power-off.

Friction brake inside
Brake smooth and stable.
No gap; No backlash.
No need to move when power-on.
No wear and tear.
Can be used as Emergency Stop.

Product Parameters

Model eRob170H
Harmonic reducer-ratio SHF
40-50
SHF
40-80
SHF
40-100
SHF
40-120
Start-stop CZPT torque(N.m) 402 519 568 617
Rated torque(N.m) 137 206 265 294
Momentary allowable maximum torque(N.m) 686 980 1080 1180
Peak speed of output(RPM) 40 25 20 16.7
Motor power(W) 1500
Rated current(A) 45
Peak current(A) 98
Without brake model Inertia of rotor(g.mm²) 1517148
Outer diameter x length (mm) 170×144.9
Weight(kg) 9.29
With brake model Inertia of rotor(g.mm²) 1545541
Outer diameter x length (mm) 170×144.9
Weight(kg) 9.5
Common parameter Power supply voltage: 48V (±10%), through hole diameter: 18mm, IP class: IP54, brake type: friction damping brake
Optional assembly configuration Communication mode: EtherCAT/CANopen/Modbus, output encoder resolution: 19/20Bit, repeat/absolute positioning accuracy: ±7/±15 arcseconds or ±10/±25 arcseconds

 

Packaging & Shipping

Packaging list

1. eRob joint module*1
2.48V power connector (2Pin)*2
3.CANopen connector and wiring (3 Pin)*2
4.EtherCAT connector and wiring (4Pin)*2
5.I/O connector and wiring (12Pin)-Optional

Shping list
Shipping list of this series robot joint modules include 1pcs joint module, 2pcs 48V power connector(2pin), 2pcs CANopen connector &wiring, 2pcs EtherCAT connector&wiring(4 pin) and 1pcs I/O connector &wiring(12pin).
Usally,ship by express , delivery time 5-7working days . 

Application

This kind of robot joint modules could be used for Motion Control Scheme for Exoskeleton Robot, Medical Devices Gastrointestinal Endoscopic, Medical rehabilitation robot, Bigdog, Industrial robot arm, welding robot etc.

After Sales Service

1. We accept small order of robot joint modules;
2. Sample order of robot joint modules delivery time is in 10 days, mass quantity order lead time is 7-15 days;
3. We can accept payment via paypal, T/T and L/C;
4.Quality assurance of our robot joint modules is 1 year, and we can provide you professional technical support;
5. We provide free software wand training how to use the robot joint modules. Engineers are available for technical support.
 

FAQ

Q: Are you trading company or manufacturer?
A: We are manufacturer and trading company.

Q: Can I have a sample order?
A: Yes, we welcome sample order to test and check quality.

Q: How long is your delivery time?
A: Due to the complex process, production takes 8-10 working days. For customized goods, please check with us before order.

Q. How do you ship the goods and how long does it take to arrive?
A: Usually by express, like DHL, UPS, FedEx, EMS or TNT; By air and sea are also available.
Express takes 3-15 days to arrive.

Q: What is your terms of payment?
A: We accept Trade Assurance Order, TT, Paypal, West Union and L/C.

 

Application: Industrial
Operating Speed: Low Speed
Excitation Mode: Excited
Function: Driving
Casing Protection: Protection Type
Number of Poles: DC Motor+Harmonic Reducer+Encoder+Driver
Samples:
US$ 2100/Piece
1 Piece(Min.Order)

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Request Sample

gearbox

Types of Vehicle Gearboxes

In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.

planetary gearbox

A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.

Straight bevel helical gearbox

The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
gearbox

Coaxial helical gearbox

The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox

Skew bevel helical gearbox

A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
gearbox

Extruder helical gearbox

An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.

China high quality High Efficiency Ethercat High Torque Harmonic Drive Robot Arm Joint Servo Motor   gearbox engineChina high quality High Efficiency Ethercat High Torque Harmonic Drive Robot Arm Joint Servo Motor   gearbox engine
editor by CX 2023-04-24

China Roboct Robot Joint Servo Motor Robotic Arm Module components of gearbox

Merchandise Description

1, Product characteristics
Principal functions of joint module:
one. Compact composition: compact stator and rotor framework, created-in encoder and driver
2. Quick response: small second of inertia, quickly dynamic response
three. Precise handle: minimal torque ripple, easy to velocity management and exact positioning
4. Small and exact: the outer diameter is only 115mm, the big and medium-sized empty wire holes, ultra light-weight fat, properly guaranteeing the affordable self bodyweight ratio of the robotic
5. All set to use: it can be directly connected with the joint module and the driving mechanical arm.

two,Software state of affairs
The joint module can give a number of degrees of flexibility for different equipment. For case in point, bionic robotic, cooperative robotic, welding robot, exoskeleton robotic and other fields meet up with the requirements of various industries, these kinds of as sector, scientific research, commerce, healthcare remedy, and so forth., with vast software, stable top quality and big cargo.

3,  Parameter table

1 rated voltage(VDC) 24 36 forty eight
2 no-load speed(rpm) 960 1420 1820
three no-load current(A) .seventy three .nine 1.one
4 rated power(W) 181 306 426
5 rated revolution(rpm) 699 1160 1615
six rated torque(Nm) 2.five two.5 2.5
seven DC recent(A) eleven.two 11.five eleven.seven
8 enter energy(W) 243 384 525
nine effeciency(%) 74 79 eighty one
ten peak recent(A) 20 20 20
eleven peak torque(Nm) 4.5 four.5 3.eight
twelve peak managing time(s) one hundred twenty one hundred twenty 120
thirteen stage resistence(Ω) .one zero one .101 .101
14 stage inductance(mH) .062 .062 .062
15 pole-pairs 21 21 21
sixteen period number three 3 three

The over parameters are for reference only. Our product technology is continuously up-to-date and upgraded. At the same time, we also settle for the customization and growth of customers.

four,Solution information


five
,Manufacturing unit and qualification
six, After income services
1. Our company can give set up, debugging and specialized instruction for all our merchandise.
two. Soon after the installation and commissioning, the warranty interval is 1 year (other than for susceptible parts and artificial hurt), with a lifetime warranty.
3. Irregular on-internet site routine maintenance, on-website procedure and specialized training.
four. Provider material: in scenario of products failure, first talk by phone. If the issue can not be solved, our business will hurry to the web site as shortly as feasible to fix the issue. Following product sales provider includes not only products servicing, but also complex assistance. Our professionals can carry out on-internet site technical training and provide a complete set of answers. Specialist and technical staff shall adhere to up the use of user’s equipment at any time.
 

US $970-1,450
/ Piece
|
1 Piece

(Min. Order)

###

After-sales Service: 12 Month
Warranty: 12 Month
Control Mode: Continuous Path Control
Drive Mode: Electric
Application: Welding, Loading, Robot
Condition: New

###

Customization:

###

1 rated voltage(VDC) 24 36 48
2 no-load speed(rpm) 960 1420 1820
3 no-load current(A) 0.73 0.9 1.1
4 rated power(W) 181 306 426
5 rated revolution(rpm) 699 1160 1615
6 rated torque(Nm) 2.5 2.5 2.5
7 DC current(A) 11.2 11.5 11.7
8 input power(W) 243 384 525
9 effeciency(%) 74 79 81
10 peak current(A) 20 20 20
11 peak torque(Nm) 4.5 4.5 3.8
12 peak running time(s) 120 120 120
13 phase resistence(Ω) 0.101 0.101 0.101
14 phase inductance(mH) 0.062 0.062 0.062
15 pole-pairs 21 21 21
16 phase number 3 3 3
US $970-1,450
/ Piece
|
1 Piece

(Min. Order)

###

After-sales Service: 12 Month
Warranty: 12 Month
Control Mode: Continuous Path Control
Drive Mode: Electric
Application: Welding, Loading, Robot
Condition: New

###

Customization:

###

1 rated voltage(VDC) 24 36 48
2 no-load speed(rpm) 960 1420 1820
3 no-load current(A) 0.73 0.9 1.1
4 rated power(W) 181 306 426
5 rated revolution(rpm) 699 1160 1615
6 rated torque(Nm) 2.5 2.5 2.5
7 DC current(A) 11.2 11.5 11.7
8 input power(W) 243 384 525
9 effeciency(%) 74 79 81
10 peak current(A) 20 20 20
11 peak torque(Nm) 4.5 4.5 3.8
12 peak running time(s) 120 120 120
13 phase resistence(Ω) 0.101 0.101 0.101
14 phase inductance(mH) 0.062 0.062 0.062
15 pole-pairs 21 21 21
16 phase number 3 3 3

What Is a Gearbox?

A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
gearbox

Gearboxes

Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.

Coaxial helical gearbox

The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
gearbox

Epicyclic gearbox

An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.

Extruder helical gearing

The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
gearbox

1 speed gearbox

CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.

China Roboct Robot Joint Servo Motor Robotic Arm Module     components of gearbox	China Roboct Robot Joint Servo Motor Robotic Arm Module     components of gearbox
editor by czh 2023-04-04

China Wiper Motor Wiper Rod Wiper Arm Wg1642740008 for HOWO Sinotruk manufacturer

Product Description

Item Description

Wiper assy with wiper moter blade arm and linkage rod assembly is a blade-type structure mounted on a windsheild, consisting of an electric wiper motor, a reducer, a four-bar wiper linkage rod , a wiper arm spindle etc. , the principal position is to eliminate windscreen obstruction of the rain and snow and dust.
The electricity of Wiper assy with wiper moter blade arm and linkage rod assembly will come from the motor, which is the main of the entire wiper technique. Wiper motor good quality requirements are very higher. The utility design adopts a DC long term magnet motor, and the wiper motor installed on the entrance windshield is typically mixed with the mechanical element of the worm wheel and worm. The part of worm equipment and worm system is to minimize the velocity, increase the torque. Its output shaft drives the 4-bar linkage.

Wiper-INCH Units Versus METRIC Models:

Inch units fourteen” 16″ eighteen” 20″ 21″ 22″ 24″ 26″
Metric units 350mm 400mm 450mm 500mm 525mm 550mm 600mm 650mm

The services existence of wiper blade varies with its good quality and support environment, but the normal services existence is 2–4 many years, the services daily life of wiper arm is more than 5 several years, and the support life of wiper motor has also changed drastically, its use is carefully related to the quality of the motor. If reasonable use of experienced motor,  service existence will usually exceed 7-8 many years or more time.
 

Company Profile

ZheJiang CZPT Co., Ltd. largely engaged in trucks, truck trailers, semi trailers, spare areas and other export company. ZheJiang Hohai auto co., LTD has its very own trailer factory and spare components depot. ZheJiang Hohai automobile co., LTD has been set up underneath the premise of mature abroad enterprise, It has its overseas workplaces and distribution networks in Africa and South Asia. It owns 4s outlets and assembly vegetation in Kenya and UgHangZhou particularly. ZheJiang Hohai car co., LTD has balance exporting enterprise, and large quality after-income services as properly to serve customers timely.
ZheJiang CZPT Co., Ltd. merchandise are mainly exported to Southeast Asian and African countries. It is dedicated to produce a collective procurement platform for the customers. Driven by the export of superior products, the organization will more expand its distribution community to far more nations around the world, create its personal 4S shops, assembly plants and income and procedure channels, produce consumers horizontally and vertically, and cooperate with domestic and overseas countries to attain the company’s growth targets.

 

 

US $1-25
/ Piece
|
1 Piece

(Min. Order)

###

After-sales Service: Quality Assurance
Warranty: 1 Year
Material: Steel
Range: Overall
Type: Traditional Batch Type
Sweep Angle: 135°

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Customization:

###

Inch units 14" 16" 18" 20" 21" 22" 24" 26"
Metric units 350mm 400mm 450mm 500mm 525mm 550mm 600mm 650mm
US $1-25
/ Piece
|
1 Piece

(Min. Order)

###

After-sales Service: Quality Assurance
Warranty: 1 Year
Material: Steel
Range: Overall
Type: Traditional Batch Type
Sweep Angle: 135°

###

Customization:

###

Inch units 14" 16" 18" 20" 21" 22" 24" 26"
Metric units 350mm 400mm 450mm 500mm 525mm 550mm 600mm 650mm

The Parts of a Gearbox

There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
gearbox

Components

Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
gearbox

Functions

A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
gearbox

Maintenance

Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.

China Wiper Motor Wiper Rod Wiper Arm Wg1642740008 for HOWO Sinotruk     manufacturer China Wiper Motor Wiper Rod Wiper Arm Wg1642740008 for HOWO Sinotruk     manufacturer
editor by czh 2023-04-03