Tag Archives: 1000w motor

China T-motor Collaborative cobot robot arm joint brushless custom frameless 48v 1000w bldc motor synchromesh gearbox

Warranty: 3months-1year
Model Number: RI70
Usage: Robot Dynamic, Robot Joint, Mit Cheetah, High precision equipment, medical device, ODM OEM High Precision Metal Tooling Make Mold Magnesium Zinc Aluminum Alloy Die Casting CZPT exoskeleton
Type: Brushless Motor
Torque: 0.94/2.68Nm
Construction: Permanent Magnet
Commutation: Brushless
Protect Feature: Explosion-proof
Speed(RPM): 1450/2300/3125 rpm
Continuous Current(A): 8.4/24A
Efficiency: IE 1
Product name: Frameless motor
Weight: 270.4g
Kv: 94rpm/v
Voltage: 24/36/48V
Peak torque: 2.68Nm
Peak current: 24A
Rated current: 8.4A
Ke: 0.0111v/rpm
Kt: 0.106Nm/A
Pole-pairs: 14
Packaging Details: Packing:Standard package or custom packingWe are the headoffice & manufacturer of T-motor.We also can provide OEM and ODM bussiness according to your detail requirements.We are working with UPS and DHL.We support 30 days return goods.The discount range depends on your order quantity.

Products Show Note:We are factory supplier. All our motors can be customized in torque voltage rpm output size etc. Pls feel free to contact us for more details and requirements.For mass order/project support, pls send inquiry for discount. T-motor Collaborative cobot robot arm joint brushless custom frameless 48v 1000w bldc motor.

Motor NO.RI50RI60RI70RI80RI100
Motor TypeFrameless InrunnerFrameless InrunnerFrameless InrunnerFrameless InrunnerFrameless Inrunner
Weight(g)180.8155.9270.4411.2500
Voltage(V)24/36/4824/36/4824/36/4824/36/4824/36/48
Rated Torque(N.m)0.580.570.941.451.76
Peak Torque(N.m)1.671.632.684.14.95
Rated Current(A)5.36.78.410.416.9
Peak Current(A)15.2519.22429.547.6
Kt(N.m/A)0.10950.0850.1180.140.104
Ke(V/rpm)0.01150.00890.01170.01470.5719
Kv(Rpm/v)1001209575105
Km(Nm/√w)0.5710.5710.18070.24060.2664
Pole-pairs71414714
OD(mm)54607685104
ID(mm)22303840.545
Max Torque Weight Ratio(N.m/kg)9.2410.469.919.979.9
MaxSpeed@Rated Torque(Rpm)1365/2240/3571 1610/2560/34951450/2300/ 31251280/1980/28051142/1713/2284
Our Company Packing & Delivery FAQ Q1: Are you factory supplier?A: Yes, we are factory supplier with more than 25 years experience. We can do both OEM and ODM. We have our own R& China Maker Custom Plastic + Metal Injection mold Overmolded Wrench Double Plastic Molded CZPT tooling and final product D team. Q2: What is your MOQ?A: MOQ is 1 pcs both stocky and custom products. Q3: Can I get a free sample?A: Generally we don’t provide free sample, but we can return sample cost when you place mass orders.Q4: How long is the delivery time?A: In general, the delivery time is 3 to 7 working days after received depoist. Q5: What is your guarantee term?A: The warranty period for our products is 1 year along with technical support and free return. Q6: How about your after-sale service?A: We provide technical support via online communication.Moreover, if you need, Customized Plastic Injection overmould 2 shot CZPT for Bottom cover Plastic parts with black rubber we can also send our technical staff for onsite installation or debugging. Welcome to visit our factory to learn and check the robot motor. Q7: What are the payment methods?A: We accept Alibaba trade assurance , Paypal , Bank transfer , Credit card, L/C. Pls feel free to send inquiry for more details, Manufacturers produce wholesale industrial injection molded parts injection moulding automotive parts machine spare parts we are on-line 24 hours for you!!!

The Parts of a Gearbox

There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
gearbox

Components

Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
gearbox

Functions

A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
gearbox

Maintenance

Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.

China T-motor Collaborative cobot robot arm joint brushless custom frameless 48v 1000w bldc motor     synchromesh gearbox	China T-motor Collaborative cobot robot arm joint brushless custom frameless 48v 1000w bldc motor     synchromesh gearbox
editor by czh2023-02-18

China Joyebikes 48v 52v 1000w M620 bafang ultra mid drive motor kit g510 planetary gearbox

Voltage: 48V
Design: Brushed
Style: Two rounds
Model Number: M620/MMG510
Product name: CZPT MMG510 48v 1000w electric mid motor with high torque
Model: MMG510
Power: 48V 1000W
Display: dpc-18 color Display
Crank Arms: One Pair CZPT Crank Arms
Chain Wheel: 44T
System: UART/CAN
Torque: 160 N.M
Weight: 11kgs
Warranty: 1 year
Packaging Details: CZPT standard carton box for joyebikes MMG510 1000w mid drive motor kits

Joyebikes 48v 52v 1000w M620 CZPT ultra mid drive motor kit g510 We will ship from europe or usa warehouse directly .if no ready stocks , we will ship from china . so you will receive the kits in3-10 days after payment done . We also provide : Technical Support /warranty service / use instructions . Specification

MotorJoyebikes CZPT G510 52V 1000W Mid Drive eBike Motor M620 Electric Cargo Mountain Bicycle Conversion Kit
DisplayDPC-18 color original Display
Controller48v 30a sine wave integrated controller
Sensor speed sensor
Throttle130X throttle throttle
EbrakeBafang Brake levers with cut-off power function
Chain wheel44T chain wheel
Cranks170mm cranks as standard
Main Cable1-4 Main cale
Accessoriesbafang standard sets
Details Images MMG510 48v 1000w mid drive motor 44T Chain crank 130X throttle throttle CZPT Brake levers with cut-off power function 1-4 Main cale Integrated speed sensor DPC 18 Crank Arm Additional Parts1.Hydralic brake sensor (pair):It needs to add extra 15USD2.Gear sensor:It needs to add extra 15USD3.Assembling Tool:It needs to add extra 5USD Fat bike type Mountain bike type Additional Part:Connection Surface Packing & Delivery We buy transportation insurance for all packages for all clients, Custom Injection Mold Molding Part Flip Top Cap Mold Made Screw Plastic CZPT Base Injection Machine Cap Moulds and we will give you best shipment. Company Profile FAQ Q: do you have stocks or europe warehouse ? A. yes ,we have europe warehouse for CZPT mid drive motor kits . for bulk orders ,we have stocks for these kits and will ship from china to save your shipping cost .Q: What should i do when an error code is displayed?A: Please check the code list in first, YG15C YG20C YG25C Cold Heading Wear Part Carbide Bush Punch Dies Carbide Pallets Carbide Die Nibs For Stamping Mold some errors can be solved simply. Please contact us if the user cannot remove the error.Q:What is your warranty period and after-sales maintenance method ?A: One year warranty will start when customer receives the goods. If Parts are not working because of its own quality ,we will send replacements for free. If motor has problem , please send it back or send it to the European CZPT Service Center. The repairs are free of charge after 1 year , Molded Abs Pp Plastic Injection Parts Plastic Injection Moulding Parts Custom Plastic Injection the maintenance will not be free .Q: what is the setting password for C965 /850C display ?A: Please try 1919 or 571 . Q: do you sell battery for CZPT kit?A: yes , we provide all different batteries , mostly are CZPT cells . please contact us for more details .Q: can you offer twist throttle for CZPT mid motors ?A: yes , 9Pcs 1.5mm-14mm Color Hex Allen Key L Wrench Set Torque Long Metric With Sleeve Hand Tools Bicycle Accessories we can make twist / half twist throttle if you want .

What Is a Gearbox?

A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
gearbox

Gearboxes

Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.

Coaxial helical gearbox

The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
gearbox

Epicyclic gearbox

An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.

Extruder helical gearing

The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
gearbox

1 speed gearbox

CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.

China Joyebikes 48v 52v 1000w M620 bafang ultra mid drive motor kit g510     planetary gearbox	China Joyebikes 48v 52v 1000w M620 bafang ultra mid drive motor kit g510     planetary gearbox
editor by czh2023-02-17