Product Description
Company Profile
Welcome to our Harmonic Gearbox Factory, where we specialize in the production of high-quality precision gear systems. With years of experience in the industry, we have established ourselves as a trusted manufacturer and supplier of harmonic reducers to various industries worldwide.
Our Factory Facilities:
Equipped with advanced machinery and cutting-edge technology, our factory boasts a spacious and well-organized production floor. We have invested heavily in automation and robotics to ensure efficient and precise manufacturing processes. Our team of skilled technicians and engineers work diligently to maintain the highest standards of product quality.
Product Range:
At our factory, we produce a comprehensive range of harmonic reducers that cater to diverse industrial needs. Our product portfolio includes both standard series and customized designs, offering a wide selection to our customers. From small-scale applications to heavy-duty machinery, our harmonic reducers provide excellent torque handling capabilities, smooth operations, and enhanced efficiency.
Quality Assurance:
We understand the importance of delivering reliable and durable products to our customers. Each stage of our manufacturing process adheres to strict quality control measures. We source premium-grade materials from reputable suppliers, conduct rigorous inspections during production, and perform thorough testing before dispatching our products. This commitment to quality ensures that our harmonic reducers meet or exceed international standards.
Research and Development:
Innovation is at the core of our factory’s operations. Our dedicated research and development team continuously strives to improve our products and develop new solutions to meet evolving industry demands. Through constant experimentation and collaboration with industry experts, we stay ahead of the curve and deliver cutting-edge harmonic reducers that optimize performance and reliability.
Customer Satisfaction:
At our factory, customer satisfaction is paramount. We prioritize clear communication, timely delivery, and responsive after-sales support. We work closely with our clients to understand their specific requirements and provide tailored solutions that address their unique needs. Our commitment to building long-term relationships has earned us a loyal customer base that relies on our harmonic reducers for their critical applications.
Environmental Responsibility:
We are dedicated to minimizing our environmental impact and promoting sustainable practices. Our factory adheres to strict waste management protocols, energy-saving measures, and eco-friendly manufacturing techniques. We continually strive to reduce our carbon footprint and contribute positively to the communities we operate in.
Conclusion:
If you are seeking superior-quality harmonic reducers for your industrial applications, our factory is your ideal partner. With a focus on precision, innovation, and customer satisfaction, we deliver reliable and efficient gear systems that enhance the performance of your machinery. Contact us today to discuss your requirements and experience the CZPT of our harmonic reducers.
Our Advantages
High precision
A good percentage of harmonic gear reducer’s teeth are meshed at all times and are engaged at 2 zones 180 degrees apart. This means influences of tooth pitch errors and accumulated pitch errors on rotational accuracy are neutralized, which assures high positional and rotational accuracy.
Long service time
As a professional harmonic drive gearbox company and strain wave gear manufacturer in China, Hanzhen harmonic drive reducers with superior harmonic drive efficiency and long service time.
Light weight and compact size
While being less the size of conventional gearing mechanisms and less the weight, the strain wave reducer provides the same levels of torque and speed reduction ratios as its conventional counterparts enabling machinery and equipment to be made smaller and lighter.
High speed reduction ratio
A harmonic gear reducer has high single-stage reduction ratios also known as harmonic drive gear ratio or harmonic drive ratio of 1/30-1/500. Three basic components along same axle without complex structures can provide high reduction ratios.
High torque capacity
Each tooth subjected to a negligible amount of force yet provides a high torque capacity because of the way the teeth come into contact with each other and because a good percentage of the teeth in the flex spline is engaged at all times.
Minimum vibration and quiet
Hanzhen harmonic drive reducers also operate with quiet and minimal vibration.
Product Parameters
XB1-BS-GF
| Warranty | 1 Year Return & Exchange |
| Life Span | Over 15000 hrs |
| Customized Service | Size & Solution |
| Production Capacity | 50000 Pieces / year |
FAQ
Q: What should I provide when I choose a gearbox/speed reducer?
A: The best way is to provide the motor drawing with parameters. Our engineer will check and recommend the most suitable gearbox model for your reference.
Or you can also provide the below specification as well:
1) Type, model, and torque.
2) Ratio or output speed
3) Working condition and connection method
4) Quality and installed machine name
5) Input mode and input speed
6) Motor brand model or flange and motor shaft size
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Robot , Automation, Scara, Cobot |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Single-Step |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
The Parts of a Gearbox
There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
Components
Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
Functions
A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
Maintenance
Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.
editor by CX 2023-11-25
China High Torque Precision Robot Arm Joint Rv Gearbox Reducer Cycloidal pin wheel harmonic Reduction Gear gearbox assembly
Warranty: 1 year
Applicable Industries: Other
Weight (KG): 35
Customized support: OEM, ODM, OBM
Gearing Arrangement: Worm
Output Torque: 10 N.M–5500N.M
Input Speed: 1350RPM 1800RPM 3000RPM
Output Speed: 5—200RPM
Type: RV
Ratio: 7.5,10,15,20,25,30,40,50,60,80,100.,125,150,200,250,300
Input power: 0.1kw,0.18kw,1.1KW,1.5KW,2.2KW,10KW,3KW,4KW,5.5kw
Transmission Stage: 2 ,3 stages
Torque: Up to 75000N.M
Transmission efficiency: 92%-94%
Packaging Details: Pallet,Carton box
Port: HangZhou,ZheJiang
Our main gear motor products include A, 1din Car Radio CarPlay GPS Navigation 7 IPS Retractable Screen 1 Din Android 11 Multimedia Player Universal Audio Video No DVD Micro series gear motors from 6 watts to 250 watts including AC ,DC gear motors,right-anglegear motors with speed controller,brake and reversible etc.1. motor & Gearhead Dimensions : 60mm, 70mm, 80mm, 90mm, 104mm2. power: 6W, 15W, 30W, 40W, 60W, 90W, 120W, 180W, 200W, 250W3. voltage: AC: Single/three phase, 110V 220V 380V DC:12V 24V 60V 90V 110V 220V ..4. output Speed : 1000-3.0 r/min 5.output Torque : 0.1-40 N.m B, Small ac gear motors series from 0.1kw to 3.7kw with GH and GV installation C,RV gearbox include with ratio from 5 to 100 Specification
| item | value |
| Warranty | one year |
| Applicable Industries | Manufacturing Plant, Food & Beverage Factory, Energy & Mining, Other |
| Weight (KG) | 35KG |
| Customized support | OEM, ODM |
| Gearing Arrangement | Cycloidal |
| Output Torque | 50~6000Nm |
| Input Speed | 300-1800Rpm |
| Output Speed | 5–65 r/min |
| Place of Origin | China |
| Ratio | 7.5,10,15, good quality for Wholesale Good Automobile Upper Control Arm for CZPT 48066-29135 20,25,30,40,50,60,80,100.,125,150,200,250,300 |
| House Material | House:Aluminum alloy |
| Input power | 0.1kw,0.18kw,1.1KW,1.5KW,2.2KW,3KW,4KW,55kw |
| Transmission Stage | 2 ,3 stages |
| Worm wheel material | Bronze |
| Transmission efficiency | 92%-94% |
| Output shaft | 40Cr |
The Different Types of Gearboxes
There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
Planetary gearbox
Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
Worm reduction gearbox
The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.
Shaft-mounted gearbox
Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
1 speed gearbox
CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.
editor by czh2023-02-17
China Flashhobby 48KG Torque BLS3848MED Waterproof High Precision Helical Gear Digital Servo Brushless Servo for RC Car gearbox drive shaft
Model Number: BLS3848MED
Remote Distance: None
Controller Battery: None
Material: Metal
Power Source: Electric
Features: App-Controlled
Age Range: 0 to 24 Months
Indoor/Outdoor Use: Indoor-Outdoor
Operation Voltage Range: 6.0V ~8.4V
Operation Temperature Range: -20C°~ +70C°
Motor Type: Brushless Motor
Dimensions: 40x20x38mm
Weight: 80g
Gear Type: Metal Helical Gear
Ball Bearing: 2BB
Torque: 48KG
Speed: 0.09sec/60°
Mode Compatible: Sanwa SSR/NB4/Futeba
FEATURE: ●Programmable PWM Digital Amplifier●32-Bit MCU with14Bit Magnetic Encoder●High Precision Helical Gear●Wide Operating Voltage (6.0 ~ 8.4 Volts DC)●Dual Ball Bearing Supported Output Shaft●25-Tooth Output Spline●High Quality Brushless Motor●Diamond Cut Aluminum Heat Sink Shell●Water Resistant and Waterproof Case●Mode Compatible Sanwa SSR, NB4 and Futaba modeProgrammable Functions●End Point Adjustments●Direction●Fail Safe●Dead Band●Speed (Slower)●Soft Start Rate●Overload Protection●Data Save / Load●Program Reset Specification
| Control System | PWM Control (1520usec in the central point) | ||
| Operation Voltage Range | 6.0V ~8.4V | ||
| Operation Temperature Range | -20C°~ +70C° | ||
| Circle | ＞one million times without load | ||
| Operation Travel | 180°± 5° | ||
| Programmable angle | Yes | ||
| Direction | CW | ||
| Diver type | Mos Drive | ||
| Motor Type | Brushless Motor | ||
| Angle Sensor | 14Bit Magnetic Encoder | ||
| Amplifier Type | Digital Control | ||
| Soft Start Function | Included | ||
| Mode Compatible | Sanwa SSR/NB4/Futeba | ||
| Size | 40x20x38mm | ||
| Weight | 80g | ||
| Test Voltage: | At 6.0V | At 8.4V | |
| Standing Torque | 36kg-cm | 48kg-c | |
| Speed | 0.13sec/60° | 0.09sec/60° | |
| Running Current | 4500mA | 6000mA | |
| Dead band width | 2 usec | 2 usec | |
| Ball Bearing | 2BB | ||
| Gear Material | Metal Helical Gear | ||
| Case Material | Aluminum Case | ||
| Connector Wire Length | 260MMJR Plug | ||
| Connector Wire Gauge | 22AWG | ||
| Wire Info (Brown) | Negative | ||
| Wire Info (Red) | Positive | ||
| Wire Info (Yellow) | S Single | ||
Choosing a Gearbox For Your Application
The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
Dimensions
Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.
Construction
The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
Working
A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.
Advantages
Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
Application
While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.
editor by czh2023-02-16
china best OEM High Precision Stainless Steel Bevel Gear Box, Right Angle Gear Box Used in The Side of Swimming Pool manufacturers
Solution Description
OEM CZPT precision stainless metal bevel CZPT , correct angle CZPT utilised in the aspect of swimming pool
Floor: As your requirement
Substance: Metal / aluminum / brass / iron / zinc / alloy
Any other content and dimension depends on CZPT ers’ demand.
Use: CZPT ry / furnishings / toy / woodboard / wall
Producing procedure: Stamping parts
Euipment: CNC Machining device
Screening gear: Projector
Market CZPT Equipment/ CZPT motive/ Agricultural CZPT ctronics/ CZPT / CZPT CZPT / CZPT ulics/ Valves Oil and Fuel/ CZPT ctrical/ CZPT
Business CZPT ISO 9001: 2008 PPAP RoHS Compliant
Extra Abilities CAD Design Companies CAM Programming Services Coordinate Measuring CZPT s (CMM) Reverse CZPT
| Specification | custom made |
| Our features | 1. 14 years history 2. Short lead time 3.Good after-sale service 4. Free samples provided |
| Content | Stainless steel, copper, brass, carbon steel, aluminum (according to customer’s requirement. |
| Surface Treatment | Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the heat disposing, hot-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated, blue black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic, electroplating, anodizing etc. |
| Main Products | Precision screw,bolt, nuts,fastener,knob,pins, bushing, sleeve,gear, stamping parts,washer,gasket, plastic molding injection parts, standoff,CNC machining service,accessories etc. |
| Producing Equipment | CNC machine , automatic lathe machine,stamping machine,CNC milling machine,rolling machine,lasering,tag grinding machine etc. |
| Management System | ISO9001 – 2008 |
| Available Certificate | RoHS, SGS, Material Certification |
| Testing Equipment | Projecting apparatus, Salt Spray Test, Durometer, and Coating thickness tester , 2D projector |
| Lead time | 10-15 working days as usual,It will based on the detailed order quantity. |
| Managing Returned Goods | With quality problem or deviation from drawings |
| Delivery of Samples | By DHL,Fedex,UPS, TNT,EMS^^ |
| Warranty | Replacement at all our cost for rejected products |
| Main Markets | North America, South America, Eastern Europe , West Europe , North Europe, South Europe, Asia |
| How to order | * You send us drawing or sample |
| * We carry through project assessment | |
| * We give you our design for your confirmation | |
| * We make the sample and send it to you after you confirmed our design | |
| * You confirm the sample then place an order and pay us 30% deposit | |
| * We start producing | |
| * When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers. | |
| * Trade is done, thank you!! | |
| Apps | Toy,Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment, daily living equipment, electronic sports equipment, light industry products, sanitation machinery, industry/ hotel equipment supplies, artware etc. |
Key phrases: cnc machining components aluminum cnc machining partscnc milling components cnc milling aluminum components cnc machining cnc milling cnc machining component cnc milling portion
We have broadly selection of design and producing including CZPT cnc machining, cnc
machined parts, CZPT -regular machine components, machined casting elements and precision turned
parts that the components of components elements are in steel, stainless metal, brass, aluminum
and plastic. In addition, we specialised in precision areas and factors machining to
serve the electronics, automotive components, astronautical parts, medical appliances and hand
instrument industries.
if you have unique need about the components material, tolerance, method, treatment method,
products or examination, these kinds of as seamless copper fin tubing, aluminum alloy 535 casting, and
glass-lined alloy casting, particular paint painting, 5 axis centers, 3D Coordinate
Measurement CZPT s (CMM) check … just feel cost-free to make contact with us, we will try out CZPT very best to
satisfy the wants of you.
Surface: As your need
Material: Metal / aluminum / brass / iron / zinc / alloy
Any other material and dimension relies upon on CZPT ers’ demand.
Utilization: CZPT ry / furnishings / toy / woodboard / wall
Producing method: Stamping parts
Euipment: CNC Machining device
Screening tools: Projector
Business CZPT Appliance/ CZPT motive/ Agricultural CZPT ctronics/ CZPT / CZPT CZPT / CZPT ulics/ Valves Oil and Gasoline/ CZPT ctrical/ CZPT
Market CZPT ISO 9001: 2008 PPAP RoHS Compliant
Extra Abilities CAD Style Solutions CAM Programming Providers Coordinate Measuring CZPT s (CMM) Reverse CZPT
| Specification | Personalized CZPT CNC Machining Components, CNC Milling CZPT Parts |
| Materials | Stainless steel, copper, brass, carbon metal, aluminum (in accordance to CZPT er’s necessity. |
| Surface Treatment method | Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the warmth disposing, hot-dip galvanizing, black oxide coating, painting, powdering, colour zinc-plated, blue black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic, electroplating, anodizing and so on. |
| Main Products | Precision screw,bolt, nuts,fastener,knob,pins, bushing, sleeve,gear, stamping components,washer,gasket, plastic molding injection areas, standoff,CNC machining provider,add-ons and so forth. |
| Making Tools | CNC equipment , computerized lathe device,stamping machine,CNC milling device,rolling equipment,lasering,tag grinding equipment and many others. |
| Management Method | ISO9001 – 2008 |
| Available Certificate | RoHS, SGS, Substance Certification |
| Tests Tools | Projecting equipment, Salt Spray Take a look at, Durometer, and Coating thickness tester , 2nd projector |
| Guide time | ten-fifteen operating times as common,It will dependent on the comprehensive buy quantity. |
| Controlling Returned CZPT s | With high quality issue or deviation from drawings |
| Supply of Samples | By DHL,Fedex,UPS, TNT,EMS^^ |
| Warranty | Alternative at all CZPT expense for rejected items |
| Principal Marketplaces | North CZPT ica, South CZPT ica, CZPT ern CZPT pe , CZPT CZPT pe , North CZPT pe, South CZPT pe, Asia |
| How to get | * You send out us drawing or sample |
| * We carry by means of task assessment | |
| * We give you CZPT design for your affirmation | |
| * We make the sample and ship it to you following you confirmed CZPT style | |
| * You affirm the sample then location an order and pay us 30% deposit | |
| * We start generating | |
| * When the goods is accomplished, you pay out us the harmony following you verified photographs or tracking quantities. | |
| * CZPT is done, thank you!! | |
| Applications | Toy,Automotive, instrument, electrical gear, family appliances, furniture, mechanical tools, everyday living products, electronic sports activities tools, light-weight sector products, sanitation equipment, industry/ resort equipment materials, artware and many others. |
Delivery and package deal
FAQ
Q1: How to ensure the Quality of CZPT Parts?
A1: we are ISO 9001-2008 certified company. we have the integrated system for industrial elements quality management. We have IQC (incoming good quality manage), IPQCS (in method top quality management section), FQC (closing good quality management) and OQC (out-going high quality control) to handle every method of industrial parts prodution.
Q2: What is the Advantage of Your Elements for Sector Items?
A2: Our edge is the aggressive charges, CZPT shipping and high quality. Our workers are liable-oriented, helpful-oriented, and dilient-oriented. CZPT CZPT areas goods are showcased by stringent tolerance, easy end and CZPT -existence overall performance.
Q3: what are CZPT machining equipmengts?
A3: Our machining equipments incorporate CNC milling machines, CNC turning equipment, stamping
equipment, hobbing machines, automatic lathe machines, tapping machines, grinding equipment,
screw devices, reducing devices and so on.
Q4: What transport approaches CZPT use?
A4: Usually talking, we will use UPS or DHL to ship the products. Our CZPT ers can attain the
merchandise inside of 3 days. If CZPT CZPT ers do not need them urgently, we will also use FedEx and TNT. If the merchandise are of heavy fat and big volumn, we will ship them by sea. This way can save
our CZPT ers a whole lot of cash.
Q5: Who are CZPT main CZPT ers?
A5: HP, Samsung, Jabil CZPT , Lexmark, Flextronic CZPT .
Q6: What supplies can you take care of?
A6: Brass, bronze, copper, stainless steel, metal, aluminum, titanium And plastic.
Q7: How CZPT is the Supply for Your CZPT Component?
A7: Usually speaking, it will take us 15 doing work days for machining components and twenty five operating times for
the for stamping components items. But we will shorten CZPT direct time according to CZPT ers’ requires
if we are capable to.
The PTO shaft transmits power from the tractor to the PTO energy attachment. This makes it possible for the tractor to electricity a assortment of tractor equipment, such as flail mowers, sawdust, rotary tillers, excavators, and a lot more. PTO shaft connectors on tractors are not standardized, which can direct to complications when connecting the PTO shaft. For case in point, on some aged tractors, the connecting flange is comparatively close to the tractor alone, so the connection is challenging and there is a possible basic safety hazard.
china shop NEMA Low Backlash Precision Round Square Flange Supr Gear Planetary Reducer Speed Transmission Gearbox for Stepper and Servo DC Motor manufacturers
Item Description
Merchandise Description
The reducer is typically utilized for minimal-pace and high-torque transmission gear. The motor, inside combustion engine or other high-pace managing CZPT is employed to obtain the goal of deceleration by meshing with the huge gear on the output shaft through a gear with a small variety of enamel on the enter shaft of the reducer. The reducer will also have numerous pairs of gears with the very same basic principle to achieve the best reduction influence. The ratio of the quantity of teeth of the large and tiny gears is the transmission ratio.
| SPECIFICATIONS | Phase | RATIO | RATED TORQUE (N.m) | ||
| Planetry Gearbox | L1 | 4 | 25 | ||
| 5 | 28 | ||||
| 7 | 20 | ||||
| 10 | 10 | ||||
| L2 | sixteen | 30 | |||
| 20 | 30 | ||||
| 25 | 32 | ||||
| 28 | 30 | ||||
| 35 | 30 | ||||
| 40 | 25 | ||||
| fifty | 25 | ||||
| 70 | 20 | ||||
| Adapted motor | Stepper CZPT / Servo CZPT | ||||
| Rated Enter CZPT (rpm) | 3000/min | ||||
| Max Enter CZPT (rpm) | 6000/min | ||||
| Backlash | L1 | ≤5-ten Arcmin | |||
| L2 | ≤10-15 Arcmin | ||||
| Fault quit torque(N.m) | 2 times of rated torque | ||||
| Efficiency | L1 | 96% | |||
| L2 | 94% | ||||
| Average life span | 20000h | ||||
| Operating temperature | -10°~+90° | ||||
| Nosie | ≤60 db | ||||
| Weight (kg) | L1 | 0.75-3.five | |||
| L2 | 0.ninety five-4.5 | ||||
| IP | 54 | ||||
| Installation strategy | Any installation method | ||||
Creation Assortment
forty two Series Planetary Gearbox
Backlash: 10-15 arcmin
Ratio Assortment:
L1: 4,5,7,ten,
L2: 12,16,20,twenty five,28,35,forty,fifty,70
Body Dimension: 42mm Input Flange
Gear Arrangement: Planetary Straight Tooth
sixty Collection Planetary Gearbox
Backlash: 10-15 arcmin
Ratio Choice:
L1: 4,5,7,ten,
L2: sixteen,twenty,twenty five,28,35,40,fifty,70
Frame Dimension: 60mm Enter Flange
Equipment Arrangement: Planetary Straight Teeth
90 Sequence Planetary Gearbox
Backlash: ten-15 arcmin
Ratio Variety:
L1: 4,5,7,ten,
L2: sixteen,20,25,28,35,40,50,70
Body Dimension: 90mm Enter Flange
Gear Arrangement: Planetary Straight Teeth
Powder CZPT Series Planetary Gearbox
Backlash: 10-15 arcmin
Ratio Assortment:
L1: 4,5,7,ten,
L2: sixteen,twenty,25,28,35,forty,fifty,70
Body Dimension: 42mm & 57mm
Equipment Arrangement: Planetary Straight Tooth
Proper CZPT le Collection Planetary Gearbox
Backlash: 10-fifteen arcmin
Ratio Choice:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Body Dimension: 60mm & 90mm
Equipment Arrangement: Planetary Straight Enamel
Application Subject
Computerized Arms
Assembly Line
3D-Printer
Health-related -Products
CNC CZPT
Tapping CZPT
Other CZPT mation Devices
Why Choose Us
ZheJiang CZPT CZPT Gear Transmission Co., Ltd
Business
ZheJiang CZPT CZPT Gear Transmission Co., Ltd situated in HangZhou metropolis, ZheJiang Province, CZPT . It is a leading company dedicated in precision transmission elements and method analysis, manufacture and income, CZPT sequence of items are created in its 5000 square meters workshop, the precision planetary gearbox and gear motor are designed particularly for solar power market and have served numerous large-scale photo voltaic assignments CZPT ly.
The analysis team has far more than 15 years ordeals in this area, who can make sure a punctual and productive service to meet up with CZPT er’s specific demands. It has pasted the ISO9001 high quality management method and CE, products have been exported to lots of countries with a wide range software in AGV, intelligent robot, logistic, industrial automation, solar power, vessel, packaging and textile and so forth.Persistently, CZPT goal is to advertise the application of solar CZPT sector in the world, and we imagine it offers thoroughly clean and sustainable strength for humanity to much better shield CZPT setting.
WORKSHOP
CERTIFICATIONS
FAQ
Q:Which areas are your items mainly utilized in?
A:At existing, we have two main products: precision planetary gear reducer and photo voltaic geared motor. Most of the precision planetary reducers are utilised in automation fields, these kinds of as health-related tools, 3D printers, door openers, tapping devices, CNC lathes and a sequence of automation gear. In addition, CZPT photo voltaic geared motors are utilized in photovoltaic CZPT generation initiatives, which are largely mixed with rotary drives to generate solar panels to monitor sunlight.
Q : How to pick the ideal planetary gearbox?
A :Initial of all, we need to have you to be capable to offer relevant parameters. If you have a motor drawing, it will allow us advocate a ideal gearbox for you CZPT er. If not, we hope you can give the adhering to motor parameters: output pace, output torque, voltage, existing, IP, sound, running situations, motor dimension and CZPT , and so forth.
Q : What is the price tag ?
A : The principal figuring out issue for the value of every single merchandise is the get quantity. You can connect with us and let us understand every single other. I feel that CZPT charges, item high quality and CZPT solutions can definitely make you satisfied.
Q : Do you give CZPT ized provider?
A: Yes, we supply CZPT ized solutions. You only need to put forward your demands, and we will do CZPT best to offer you with a strategy, make plans, and attempt CZPT best to fulfill your wants.
PTO shafts vary in size and you will need to have to uncover a matching coupling to drag. Attaching the instrument to the tractor should be straightforward. If you have to raise the gadget off the ground to join to the driveshaft, or if the driveshaft is too long, forcing the relationship could damage both. If you have an existing PTO shaft helpful, it is simple to confirm your duration. Near it and measure from PTO yoke to yoke.
china sales Zd 48~60 N. M Torque High Precision 064mm HD Series Helical Gear Planetary Gearbox with Flange manufacturers
Solution Description
ZD 48~60 N.M Torque CZPT CZPT 064mm Hd Sequence CZPT cal Equipment Planetary Gearbox with Flange
Product Description
The substantial-precision planetary gearbox adopts CZPT cal equipment style, and is used in CZPT handle transmission fields with servo motors, this sort of as precision device instruments, laser chopping equipment, battery processing products, etc. It has the positive aspects of enter and output integrated composition, big torque and substantial precision. The backlash of the High definition collection is considerably less than 5 arc.min and the reduction ratio covers 4~100.
The Product Advantages of Planetary Gearbox:
1.Versatile composition design, in line with CZPT working conditions.
2.Ring gear processing technologies: Utilizing internal gear slotting equipment and hobbing device the precision of ring gear soon after processing can attain GB7.
3.Hardened equipment CZPT ary scraping engineering: CZPT ary substantial-speed dry reducing of gear gets rid of gear deformation triggered by warmth treatment. Gear precision can attain GB6.
4.Trustworthy backlash examination.
Spesifications
| Merchandise Variety | Device | Variety Of Phase | Reduction Ratio | 064HD |
| Rated Output Torque | N.M | 1 | 4 | forty eight |
| 5 | sixty | |||
| 7 | 50 | |||
| 10 | 40 | |||
| 2 | 20 | forty eight | ||
| 25 | sixty | |||
| 35 | fifty | |||
| forty | forty eight | |||
| 50 | 60 | |||
| 70 | fifty | |||
| a hundred | 40 | |||
| Allowable axial pressure | N | 1,two | 4~a hundred | 1050 |
| Total Load Performance | % | one | 4~10 | ≥97% |
| 2 | 15~a hundred | ≥94% | ||
| Backlash | arc.min | 1 | four~ten | ≤5 |
| two | fifteen~100 | ≤7 |
Dimensions(Single-stage, Reduction Ratio i=4~10, Unit: mm):
| Solution sort | D1H7 | D2 | D3h7 | D4h7 | D5 | D6 | D7 | D8H7 | D9 | D10 | D11h7 | D12 |
| 064HD | twenty | 31.five | 40 | sixty four | 79 | 7×M5×0.8P | 86 | five | 55 | 8×4.5 | 70 | 63.2 |
| L1 | L2 | L3 | L4 | L5 | L6 | L7 | L8 | L9 | L10 | C14 | C2four | |
| eight | 8 | 3 | 19.five | 7 | four | seven.seven | 28.five | 6 | .5 | 70 | M5×0.8P | |
| C34 | C44 | C54G6 | C64 | C7four | C8four | C9four | C104 | OD | ||||
| *≤14/≤16 | 34 | 50 | 8 | 60 | 19 | eighty two.five | 13.five | 66×2 |
*C3≤16 is CZPT for 064HD ratio 5 and ratio ten.
Dimensions(Double-phase, Reduction Ratio i=twenty~one hundred, Device: mm):
| Solution variety | D1H7 | D2 | D3h7 | D4h7 | D5 | D6 | D7 | D8H7 | D9 | D10 | D11h7 | D12 |
| 064HD | 20 | 31.5 | 40 | sixty four | 79 | 7×M5×0.8P | 86 | 5 | 45.five | 8×4.five | 70 | sixty three.2 |
| L1 | L2 | L3 | L4 | L5 | L6 | L7 | L8 | L9 | L10 | C1four | C24 | |
| eight | eight | 3 | 19.5 | seven | 4 | 7.7 | sixty five | 6 | .5 | 46 | M4×0.7P | |
| C3four | C44 | C5fourG6 | C6four | C74 | C84 | C94 | C104 | OD | ||||
| *≤11/≤12 | 30 | 30 | three.5 | 48 | 19.five | 108 | 13.25 | 66×2 |
*C3≤16 is CZPT for 064HD ratio 5 and ratio ten.
Comprehensive Images
Specifics
one.The planetary gear is set in the center of the output shaft
2.The output shaft bearing is set at each ends of the planetary equipment
3.The input shaft is established inside the output shaft
four.United sunlight gear and coupling.
5.Built-in arm assist framework assures the concentricity of the transmission components and the layout of big span and big bearings can get the optimum torsion rigidity and minute of inertia.
Other models of High definition
Far more goods,please click on below…
Production Line
Thoroughly clean and standardized creation traces
imported products and robotic arms for gearbox elements processing, which can ensure the goods precision for its computerized procedure.
Company Profile
Supply
Our Providers
1.Routine maintenance time & Guarantee: one yr soon after leaving manufacturing unit
2.Other service: Which includes modeling variety guide, installation guidebook, and issue capturing manual, and so on.
FAQ
Q: What’re your major merchandise?
A: We currently produce Brushed DC CZPT s, Brushed DC Equipment CZPT s, Planetary DC Equipment CZPT s, Brushless DC CZPT s, AC CZPT s, CZPT CZPT Planetary Gearbox and CZPT Cycloidal Gearbox and so on.. You can verify the technical specs for above motors on CZPT site and you can e-mail us to advise necessary motors for each your specification too.
Q: How to choose a ideal motor or gearbox?
A:If you have motor photographs or drawings to present us, or you have thorough requirements, this sort of as, voltage, velocity, torque, motor dimension, working method of the motor, required life span and sound level and so on, remember to do not be reluctant to permit us know, then we can advise suitable motor per your request appropriately.
Q: Do you have a CZPT ized services for your standard motors or gearboxes?
A: Of course, we can CZPT ize for every your ask for for the voltage, speed, torque and shaft dimension/shape. If you require extra wires/cables soldered on the terminal or need to incorporate connectors, or capacitors or EMC we can make it too.
Q: Do you have an specific style provider for motors?
A: Yes, we would like to style motors separately for CZPT CZPT ers, but some variety of molds are necessory to be developped which might require actual cost and design and style charging.
Q: What is your direct time?
A: Typically speaking, CZPT regular regular solution will need fifteen-30days, a little bit CZPT er for CZPT ized merchandise. But we are really flexible on the guide time, it will count on the distinct orders.
Created for adjustable (reduce length) functionality. Interchangeability to fit most competitor designs. Obtainable in splined and square shaft profiles. Simple lock defense composition that can be assembled or disassembled rapidly and very easily with simple equipment such as keys, cash or screwdrivers. The Extended Lubrication Digital Package minimizes downtime with fifty-250 hour lubrication intervals and a high temperature triple lip seal for greater grease retention. Provide professional engineering and sales help to consumers.
china wholesaler Custom Pm DC Planetary Gears Gear Motor High Torque Small Gearbox Manufacturer Automatic Transmission Precision Planetary Reducers manufacturers
Solution Description
Our primary items, steel gearboxes ,gear areas for motors by means of powder metallurgy processing.
We specialize in designing and producing very engineered, CZPT parts and assemblies. Our skilled workers are geared towards providing CZPT ers with large top quality goods and superb support .
A gearbox is a CZPT transmission system to create high torque by minimizing the generate speed or enhance the travel velocity the other way. Planetary gearbox consisting three parts: sunlight gear, planet equipment and ring gear . A CZPT equipment is a gearwheel in a planetary gear method, that rotates all around its personal axis and has other gears (planet gears) that rotate close to it. Significantly like the CZPT and planets in CZPT solar system. The volume of planetary gears in a gearbox may differ based mostly on the equipment ratio. Most planetary gearboxes have from two to five earth gears. When hunting at planetary gears, the energy of the gearbox is usually decided by the measurement of the sunlight gear. Greater solar gears will allow for higher torque values. The world CZPT ,Its goal is to hold up to gears of the exact same dimensions, which mesh with the sunshine gear. In a straightforward planetary gearbox setup, enter CZPT turns the sunshine gear at substantial velocity. The planets, spaced close to the central axis of rotation, mesh with the sunshine as properly as the fixed ring equipment, so they are pressured to orbit as they roll. All the planets are mounted to a single rotating member, called CZPT . As the planet CZPT turns, it provides lower-pace, high-torque output. The CZPT Gear Receives The Enter Even though The 3 Earth Gears Supply The Ouput Through A Earth CZPT .
Our gearbox,Gentle fat,small dimensions, higher carrying ability, CZPT services lifestyle .Clean procedure, reduced sound, large output torque, massive pace ratio, high performance, CZPT diversion, and multi-tooth meshing by powder metallurgy approach .
Gearbox ratio 3 to a thousand .
Personalized steel elements specification
| Item sort | customized equipment components ,OEM planetary gear components , speed reducer , motor gears , CZPT motor gears |
| Material | metallic |
| Method | Powder metallurgy , metallic injection molding , cnc machining |
| Remedy | plating ,sand blasting , PVD , coating |
| Tolerance | ±0.3% |
| Drawing structure | DWG ,IGS , STP |
| Supply time | 10 times for mass production |
Powder metallurgy (PM) is a metal components / factors fabrication way and produced from steel powders materials . The process of powder metallurgy (PM) is mixing good powder components , push them into a sought after condition or sort compacting , and heating the compressed materials in a controlled atmosphere to bond the substance sintering .PM approach can avoid , or drastically reduce the need to use steel removal processes,thus dramatically minimizing produce losses in manufacture and oftern resulting in reduce fees .
The powder metallurgy (PM) consist a few actions : powder blending,compaction and sintering .Widespread goods incorporate gears , structural metallic areas , bushings employed for cars , appliances and powder equipments .
Advantages of powder metallurgy
Items manufactured by powder metallurgy (PM) usually do not need to have more ending , since produces very good surface complete.
Maintains shut dimensional tolerances
Supplies resources which might be heat dealt with for improved strength or improved wear resistance .
There is considerably less wastage of uncooked material , can be quite cost-effective for mass manufacturing .
Complicated styles elements can be manufactured . Offers managed porosity for self-lubrication or filtration.
Fits to substantial quantity elements productions needs .
Custom steel parts
Workshop
To discover the kind, you need to seem at the condition of the axis. Irrespective of the kind, the entrance axle is the identical as the countershaft. Nevertheless, the front axle is bigger to permit the intermediate shaft to in shape within. In this way, the particles can collapse like a telescope during its movement. The domestic shaft will be one of 4 designs – round, rectangular, square, or splined. Metric shafts can be a star, bell, or football.
china Custom Newgear High-Torque Gearbox Precision Planetary Gear Reducer for CNC Machine manufacturers
Solution Description
Newgear CZPT -Torque gearbox CZPT Planetary Equipment Reducer for CNC CZPT
Solution Description
Planetary gearbox is a variety of reducer with vast flexibility. The interior gear adopts reduced carbon alloy steel carburizing quenching and grinding or nitriding method. Planetary gearbox has the qualities of modest composition measurement, large output torque, large speed ratio, high performance, risk-free and dependable efficiency, etc. The interior equipment of the planetary gearbox can be divided into spur gear and CZPT cal gear. CZPT ers can pick the right precision reducer according to the needs of the software.
Description:
1.The output shaft is created of huge dimensions,huge span double bearing layout,output shaft and planetary arm bracket as a whole.The input shaft is put immediately on the earth arm bracket to ensure that the reducer has high operating accuracy and maximum torsional rigidity.
two.Shell and the inner ring equipment employed built-in design,quenching and tempering following the processing of the tooth so that it can attain higher torque,higher precision,high put on resistance.Furthermore area nickel-plated anti-rust treatment,so that its corrosion resistance tremendously improved.
three.The planetary gear transmission employs entire needle roller without retainer to improve the speak to surface area,which drastically upgrades structural rigidity and services daily life.
4.The gear is made of Japanese imported materials.After the metallic cutting process,the vacuum carburizing heat treatment to fifty eight-62HRC. And then by the hobbing,Get the greatest tooth condition,tooth direction,to ensure that the gear of substantial precision and great impact toughness.
5.Enter shaft and solar equipment built-in framework,in order to improve the operation precision of the reducer.
6.Ring equipment processing technologies: Utilizing interior equipment slotting device and hobbing machine the precision of ring gear soon after processing can achieve .GB7.
Planetary reducer characteristic:
one.Silent procedure:helical gears lead to minimize vibration and noise.
2.Large precision:standard backlash is 3 arcmin,ideal for precision control.
3.High rigidity & torque:higher rigidity&torque had been used integral ball bearings.
4.Adapter-bushing relationship:can be attached to any motor all over the planet.
5.No grease leakage:perfect dissolution using higher viscosity anti-separation grease.
6.Maintenance-cost-free:no need to exchange the grease for the existence of the device.can be connected in any position.
Planetary reducer parameters:
| Kind | PD120 sequence Planetane Reducer | |
| Ratio | 40:one | |
| Optimum torque(Nm) | one.5 instances rated torque | |
| Emergency end torque(Nm) | 2.5 moments rated torque | |
| Allowable radial force(N) | 3420 | |
| Allowable axial power(N) | 2650 | |
| Torsional rigidity (Nm/arc-min) | 23 | |
| Max. enter pace(rpm) | 6000 | |
| Rated input pace(rpm) | 3000 | |
| Sounds(dB) | ≤63 | |
| Common existence(h) | 20000 | |
| Efficiency(%) | ≥90% | |
| Backlash | 1-3arcmin(P1 stage)3-5arcmin(P2 degree) | |
| Minute of intertia(kg.cm2) | .6 | |
| Rated torque(Nm) | 255 | |
| Degree of defense | IP65 | |
| Procedure temperature(ºC) | 90ºC to -10ºC | |
| Weight(kg) | nine | |
| Materials | Alloy metal, aluminum alloy |
Design Choice:
Organization Profile
Newgear(China) obtain German precision planetary gear style and production technology,Generation of higher rigidity, small backlash, lower noise, steady transmission, reputable and tough planetary reducer,broadly employed in CZPT fields.
Newgear(China) has a total planetary gear reducer production chain .
Packaging & CZPT
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